Determination of interfacial heat transfer coefficient for TC11 titanium alloy hot forging

Abstract

In this paper, based on self-developed experimental apparatus, the upsetting test of TC11 titanium alloy on the hot flat die was conducted and Beck’s nonlinear inverse estimation method was adopted to calculate the interfacial heat transfer coefficient (IHTC) and the change rules of IHTC following billet deformation rate, average interfacial temperature and holding time were investigated respectively. Experimental results indicate that IHTC increases with the increase of deformation rate as a whole, and the billet deformation heat and interfacial friction heat during forming that remarkably contribute to IHTC and the contributions by heat conduction to IHTC is differ from that by friction; the glass lubricant coated on the billet surface that weakens the heat transfer situation in the early stage of forging, however, this blocking effect of lubricant on IHTC soon vanishes with increasing deformation rate and it enhances the interface heat transfer later; the average interfacial temperature impacts on IHTC in many aspects and a high average interfacial temperature IHTC corresponds to a high IHTC when the deformation rate is certain, but this changing trend is not monotonous; the IHTC decreases with the increase of holding time due to oxidation. After certain holding time, the IHTC is only related to temperature and pressure in the absence of deformation rate, and the influence of pressure on IHTC is larger than that of temperature on it.