Determination of fracture toughness and yield strength of Inconel 718 by milling operation

Abstract

This paper presents an analytical scheme to determine the fracture toughness and the yield strength of Inconel 718 by the widely used milling operation. It is noted that there exists material fracture at the tool tip and the removed layer of material undergoes plastic deformation along the primary shear plane. The fracture toughness is considered at the tool tip and the yield strength is applied on the primary shear plane. Subsequently, the modified Williams’ model and the modified Williams-minimization model are both proposed on the basis of the geometries and mechanics in the oblique cutting process. The modelling framework indicates that milling can be developed as an alternative method to determine the fracture toughness and the yield strength from the serrated chip thicknesses combined with the corresponding cutting forces. This is because the experimental method by milling is a convenient scheme as it only requires the cutting forces per unit width of cut with respect to a series of uncut chip thicknesses. In addition, the normal shear angle is predicted by applying the principle of energy minimization. Finally, milling experiments are conducted to validate the two proposed methods. Results show that the two analytical methods return similar values of fracture toughness and yield strength, respectively. Besides, it is noted that high values of yield strength are achieved based on Tresca criterion, which would indicate work hardening in the primary shear zone during the serrated chip formation. The proposed methods exhibit advantages of convenience and generality to derive the fracture toughness and the yield strength, since it is still a challenge for the traditional standard mechanical tests for Inconel 718 due to its toughness and ductility.