Deterioration Behaviors of Overlapping Layers between Al-5Mg Alloy Thermal Spray Coating and Heavy-Duty Paint Coating

Abstract

The objective of this study is to clarify the deterioration behaviors of overlapping layers between Al-5Mg alloy thermal spray coating and heavy-duty paint coating. Combined cyclic corrosion tests were carried out on common carbon steel plates with overlapping layers. To evaluate the effective area of the sacrificial anode reaction caused by the thermal spray coating, machined straight-line defects with widths of 0.2, 6 and 12 mm were introduced in the overlapping layer. The experimental results indicated that the layers began to deteriorate from the lower part of the thermal spray coating along the defects. The deterioration of the thermal spray coating was accelerated by the sealing treatment. The blister area and height at the overlapping layer were significantly different depending on the sealing treatment.