Detailed Transient Multiphysics Model for Fast and Accurate Design, Simulation and Optimization of a Thermoelectric Generator (TEG) or Thermal Energy Harvesting Device

Abstract

Described herein is a detailed and comprehensive multiphysics model of a thermoelectric generator (TEG). The one-dimensional model uses electrical–thermal analogies solved for transient response using SPICE. There are many advantages and applications of thermoelectric generators. Wider use and application advancements are generally limited by the tools available for engineering and scientific studies. Currently, available modeling tools are limited by some combination of speed, platform capabilities, or missing physics that are not used or assumed to be negligible. The TEG module model herein is made up of two sub-models, the thermoelement model and the non-thermoelement model. Rather than a lumped thermoelement model, the model herein makes use of distributed physics that include the following: Thomson effect, temperature dependence, mass, Joule heat, thermal resistance, Seebeck effect, and electrical resistance. The non-thermoelement model takes into account temperature dependence and simulates Joule heat generation, thermal resistances, thermal and electrical interface resistances, and mass for and between the ceramic, copper, and solder. The comprehensive model herein was correlated to experimental data that simultaneously varied electrical current and hot and cold side temperatures with time. Very minimal adjustments to reported thermoelectric properties were required to almost perfectly match the experimental transient power output. The effects of the non-thermoelement model, distributed Thomson effect model and distributed temperature dependent property model were quantified. The model ran very quickly, taking 2.5 real-time seconds to run a 4000 s transient simulation.