Destructive Testing of the Pinkabach Railway Bridge – Large scale Testing of Sensor Systems for Fatigue Crack Monitoring and System Identification

Abstract

The work presents experiments carried out on an out-of-service steel railway bridge, the so called Pinkabach bridge. The objective was to test advanced and novel sensor systems, i.e. Distributed Fiber Optic Sensing (DFOS) and Acoustic Emission (AE), for the monitoring of fatigue cracks, both for crack initiation and subsequent crack growth, in steel railway bridges. Also, sensor systems for overall system identification, i.e. Tiny Motion (TM), Distributed Acoustic Sensing (DAS) and dynamic response analysis, have been tested. The Pinkabach bridge was a single span plate girder railway bridge with a span width of 21,5m that was taken out of service and transported to a secure environment that allowed for destructive testing with permanent access to the structure itself under controlled conditions. By harmonic excitation of the structure at its first resonance frequency, cyclic stress levels comparable to the stress levels during train passage were generated and it was possible to emulate the fatigue load from decades of train traffic within the limited period of the experiments. Crack initiation and growth happened at two locations of the flanges and crack growth was monitored till the crack length was half of the flange width of the main girder. To end the experiments a static load test showed the remaining capacity of the damaged structure. A conventional sensor system was used for validation and comparison with calculated predictions based on linear fracture mechanics, used for the design of the experiments. An overview over the whole set of experiments as well as (intermediate) results and findings on the applicability of the novel sensor systems are presented in this paper. The experiments are a collaborative work of multiple scientific and industrial partners and have been carried out as part of Area 3.1 of the COMET Project Rail4Future, funded by the Austrian Research Promotion Agency FFG.