Abstract

In this paper, continuum-based sizing and configuration design sensitivity analysis (DSA) and optimization methods using the established transient dynamic analysis code DYNA3D are developed. For transient dynamic analysis, the explicit central difference method is used. For the structural domain, the updated Lagrangian formulation is used since it is appropriate for the path dependent problem. The first-order variations of the kinetic energy form, strain energy form, load form, and kinematic and structural responses with respect to the sizing and configuration design variables are derived. For the updated Lagrangian formulation, the design velocity field that defines the mapping between the initial and perturbed designs is updated at each updated configuration. The direct differentiation method is used in this paper for DSA. Numerical implementation of sizing DSA, configuration DSA, and optimization of a vehicle frame and A-pillar models has been carried out using the nonlinear finite element analysis (FEA) code DYNA3D.

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