Design rules for electrode arrangement in an air-breathing alkaline direct methanol laminar flow fuel cell

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The influence of electrode length on performance is investigated in an air-breathing alkaline direct methanol laminar flow fuel cell (LFFC). Depletion of methanol at the electrode surface along the direction of flow hinders reaction kinetics and consequently also cell performance. Reducing the electrode length can decrease the influence of boundary layer depletion, and thereby, improve both the current and power densities. Here, the effect of boundary layer depletion was found to play a significant effect on performance within the first 18 mm of an electrode length. To further utilize the increased power densities provided by shorter electrode lengths, alternative electrode aspect ratios (electrode length-to-width) and electrode arrangements were explored experimentally. Furthermore, by fitting an empirical model based on experimentally obtained data, we demonstrate that a configuration comprised of a series of short electrodes and operated at low flow rates can achieve higher current and power outputs. The analysis of optimal electrode aspect ratio and electrode arrangements can also be applied to other microfluidic reactor designs in which reaction depletion boundary layers occur due to surface reactions.