Design of Optimal Operational Parameters for Steam-Alternating-Solvent Processes in Heterogeneous Reservoirs - A Multi-Objective Optimization Approach

Abstract

Abstract The Steam Alternating Solvent (SAS) process has been proposed and studied in recent years as a new auspicious alternative to the conventional thermal (steam-based) bitumen recovery process. The SAS process incorporates steam and solvent (e.g. propane) cycles injected alternatively using the same configuration as the Steam-Assisted Gravity-Drainage (SAGD) process. The SAS process offers many advantages, including lower capital and operational cost, as well as a reduction in water usage and lower Greenhouse Gas (GHG) Emissions. On the other hand, one of the main challenges of this relatively new process is the influence of uncertain reservoir heterogeneity distribution, such as shale barriers, on production behaviour. Many complex physical mechanisms, including heat transfer, fluid flows, and mass transfer, must be coupled. A proper design and selection of the operational parameters must consider several conflicting objectives. This work aims to develop a hybrid multi-objective optimization (MOO) framework for determining a set of Pareto-optimal SAS operational parameters under a variety of heterogeneity scenarios. First, a 2-D homogeneous reservoir model is constructed based on typical Cold lake reservoir properties in Alberta, Canada. The homogeneous model is used to establish a base scenario. Second, different shale barrier configurations with varying proportions, lengths, and locations are incorporated. Third, a detailed sensitivity analysis is performed to determine the most impactful parameters or decision variables. Based on the results of the sensitivity analysis, several objective functions are formulated (e.g., minimizing energy and solvent usage). Fourth, Response Surface Methodology (RSM) is applied to generate a set of proxy models to approximate the non-linear relationship between the decision variables and the objective functions and to reduce the overall computational time. Finally, three Multi-Objective Evolutionary Algorithms (MOEAs) are applied to search and compare the optimal sets of decision parameters. The study showed that the SAS process is sensitive to the shale barrier distribution, and that impact is strongly dependent on the location and length of a specific shale barrier. When a shale barrier is located near the injector well, pressure and temperature may build up in the near-well area, preventing additional steam and solvent be injected and, consequently, reducing the oil production. Operational constraints, such as bottom-hole pressure, steam trap criterion, and bottom-hole gas rate in the producer, are among various critical decision variables examined in this study. A key conclusion is that the optimal operating strategy should depend on the underlying heterogeneity. Although this notion has been alluded to in other previous steam- or solvent-based studies, this paper is the first to utilize a MOO framework for systematically determining a specific optimal strategy for each heterogeneity scenario. With the advancement of continuous downhole fibre-optic monitoring, the outcomes can potentially be integrated into other real-time reservoir characterization and optimization work-flows.