Design of melting parameters for safety airbag labels based on hot air welding technology: CFD simulation and experimental validation

Abstract

This paper focuses on researching the various factors that influence the material melting rate during the hot air melting process. To achieve this purpose, the paper proposes a melting model for Acrylonitrile-Butadiene-Styrene (ABS) plastic under hot air heating based on Computational Fluid Dynamics (CFD). Orthogonal experiments were conducted based on the parameter range of each factor obtained in the pre-experiment. The results showed that the outlet distance, hot air velocity, hot air temperature, and their interaction items are important factors that affect the melting rate of ABS materials. Based on the simulation results, a multiple nonlinear regression model was constructed to predict the melting rate under different parameters. Comparing the simulation values with the predicted values of the multiple nonlinear regression model, the error between the two was no >10%, indicating the effectiveness of the prediction model. The research results can help guide the hot air welding melting process for different materials and characteristics, and provide a certain reference value for the development of hot air welding technology.