Design of Co-Sn bimetallic nanoalloys as electrocatalyst for alkaline methanol oxidation reaction: Exploring the effect of electroactivation process

Abstract

The engineering of cost-effective and durable electrocatalysts for the methanol oxidation reaction (MOR) is required for the commercialization of direct methanol fuel cells (DMFCs). Herein, a series of Cox-Sn100-x alloy nanoparticles were synthesized to optimize the Co/S ratio, and the alloy nanoparticle which offered the best electrochemical performance towards MOR was employed as electrocatalyst for further experiments. Moreover, two different electroactivation approaches including i) activation in phosphate buffer medium, and ii) in-situ activation were explored to enlighten their effect on electrochemical characteristics of nanocatalyst. In this regard, the chronoamperometry measurements were carried out at a constant potential over a fixed period of 300 s. Additionally, the pH of the phosphate buffer solution in a range of 3–12, the activation potential ranging −0.7 V to −2.0 V were optimized by evaluating the recorded cyclic voltammograms. Moreover, to predict the effect of phosphate buffer pH in the activation process on the electrocatalytic activity of catalyst were artificial neural network (ANN) approach was implemented. Amongst the various nanoalloys, Co65-Sn35 nanoparticles were determined as the optimal one thanks to their uniform dispersion and less aggregation feature. In the activation process with phosphate buffer at pH of 10 was determined as the optimal, and at this condition a hydrogen evolution reaction also occurred in the range of applied activation potential. The findings revealed that activation in phosphate buffer solution led to the formation of more –OH species, thereby boosting the electrocatalytic activation towards MOR in alkaline media. Similarly, for the in-situ activation approach, the optimum potential was determined as −1.3 V to achieve the maximum current density. The findings offered that the electroactivation in phosphate buffer solution (pH = 10) at −1.3 V could result in a highly active electrocatalyst to be utilized in alkaline DMFCs. This research lays the door for tailoring high-performance, low-cost electrocatalysts that could be used in energy conversion systems instead of commercial noble-metal-based electrocatalysts.