Abstract

Load-bearing cold-formed steel (CFS) walls sheathed with double layers of gypsum plasterboard on both sides have demonstrated good fire resistance and attracted increasing interest for use in mid-rise CFS structures. As the main connection method, screw connections between CFS and gypsum sheathing play an important role in both the structural design and fire resistance of this wall system. However, studies on the mechanical behavior of screw connections with double-layer gypsum sheathing are still limited. In this study, 200 monotonic tests of screw connections with single- or double-layer gypsum sheathing at both ambient and elevated temperatures were conducted. The failure of screw connections with double-layer gypsum sheathing in shear was different from that of single-layer gypsum sheathing connections at ambient temperature, and it could be described as the breaking of the loaded sheathing edge combined with significant screw tilting and the loaded sheathing edge flexing fracture. However, the screw tilting and flexing fracture of the loaded sheathing edge gradually disappear at elevated temperatures. In addition, the influence of the loaded edge distance, double-layer sheathing and elevated temperatures is discussed in detail with clear conclusions. A unified design formula for the shear strength of screw connections with gypsum sheathing is proposed for ambient and elevated temperatures with adequate accuracy. A simplified load–displacement model with the post-peak branch is developed to evaluate the load–displacement response of screw connections with gypsum sheathing at ambient and elevated temperatures.

Highlights

  • In recent years, load-bearing cold-formed steel (CFS) walls sheathed with gypsum plasterboard on either side have been increasingly used in low- and mid-rise buildings

  • To prevent failure of the sheathing-fastener-stud sheathing, the maximum nominal load for the screw connection was given for the all-steel design method of CFS wall studs in the design manual of American Iron and Steel Institute (AISI) [1]

  • 2016, 6, 248 edge distance (10, 15 or 20 mm); the third group describes the number6 of represent the loaded of23layers for sheathing (S for single-layer or D for double-layer); and the last group indicates the temperature characters represent◦the loaded edge distance (10, 15 or 20 mm); the third group describes the number for the experiment (20 C or 100 ◦ C–500 ◦ C)

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Summary

Introduction

Load-bearing cold-formed steel (CFS) walls sheathed with gypsum plasterboard on either side have been increasingly used in low- and mid-rise buildings. Screw fasteners that connect the CFS frame and gypsum sheathing have become the main connection method for this wall system. Due to the lateral constraints provided by the screw connections, the bearing capacity of a CFS frame can be significantly enhanced. To prevent failure of the sheathing-fastener-stud sheathing, the maximum nominal load for the screw connection was given for the all-steel design method of CFS wall studs in the design manual of American Iron and Steel Institute (AISI) [1]. The mechanical behavior of the screw connections plays an important role in the design of CFS walls

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