Design of an Advanced Inlet Liner for the Quiet Technology Demonstrator 3

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The utilization of advanced fan designs (including higher bypass ratios) and shorter engine nacelles has highlighted a need for increased fan noise reduction over a broad frequency range. Thus, improved broadband liner designs must account for these constraints and take advantage of novel liner configurations. With these observations in mind, the development and assessment of a broadband acoustic liner optimization process has been pursued through a series of design and experimental studies. In this work, an advanced inlet liner was designed for a Boeing 737MAX-7 to reduce drag and to improve the broadband noise reduction relative to conventional liners in use today. Specifically, a three layer liner was designed, fabricated, and flight tested as part of the Quiet Technology Demonstrator 3 flight test program. Initial tonal predictions captured the behavior of the measured data very well and both prediction and measurements show an increased acoustic benefit at larger observer angles, particularly at the takeoff condition. Ultimately, flight test results showed the three degree-of-freedom liner to provide a 3.2 EPNdB cumulative inlet component benefit and a 0.7 EPNdB cumulative airplane benefit over the production liner. This excellent result provides valuable validation of the broadband liner design process, as well as the enhancements made to the overall approach. It also illustrates the value of the design process in concurrently evaluating various liner designs (i.e., SDOF, MDOF, etc.) and their application to various locations. Thus, the design process may be applied with further confidence to investigate novel liner configurations in future design studies.