Abstract

In recent years, an increasing number of machine learning applications in tribology and coating design have been reported. Motivated by this, this contribution highlights the use of Gaussian processes for the prediction of the resulting coating characteristics to enhance the design of amorphous carbon coatings. In this regard, by using Gaussian process regression (GPR) models, a visualization of the process map of available coating design is created. The training of the GPR models is based on the experimental results of a centrally composed full factorial 23 experimental design for the deposition of a-C:H coatings on medical UHMWPE. In addition, different supervised machine learning (ML) models, such as Polynomial Regression (PR), Support Vector Machines (SVM) and Neural Networks (NN) are trained. All models are then used to predict the resulting indentation hardness of a complete statistical experimental design using the Box–Behnken design. The results are finally compared, with the GPR being of superior performance. The performance of the overall approach, in terms of quality and quantity of predictions as well as in terms of usage in visualization, is demonstrated using an initial dataset of 10 characterized amorphous carbon coatings on UHMWPE.

Highlights

  • Machine Learning (ML) as a subfield of artificial intelligence (AI) has become an integral part of many areas of public life and research in recent years

  • The first one is can machine learning (ML) algorithms predict resulting properties in amorphous carbon coatings? Based on this, the second one is how good is the resulting prediction of resulting properties in terms of quality and quantity? And lastly, can ML support in visualizing the coating properties results and the coating deposition parameters leading to those results? When ML can be used in these cases, the main advantages would be a more efficient approach to coating design with fewer to none trial-and-error steps and, lastly, the co-design of coating experts and ML

  • The used Gaussian process regression (GPR) supports a variety of different kernel functions which were optimized during the training of the GPR model

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Summary

Introduction

Machine Learning (ML) as a subfield of artificial intelligence (AI) has become an integral part of many areas of public life and research in recent years. In coating technology and design, the use of ML algorithms enables the identification of complex relationships between several deposition process parameters on the process itself as well as on the properties of the resulting coatings [3,4]. From this view on the complex relationships between the deposition process parameters, coating designers can base their experiments and obtain valuable insights on their coating designs and the necessary parameter settings for coating deposition This contribution looks into the application of a possible ML algorithm in the coating design of amorphous carbon coatings. The exact interactions of coating process parameters and resulting properties are mostly qualitative and only valid for certain coating plants and in certain parameter ranges

Coating Process and Design Parameters
Research Questions
Materials and Methods
Coating Deposition
Mechanical Characterization
Supervised Learning
Polynomial Regression
Support Vector Machines
Neural Networks
Gaussian Process Regression
Use Case with Practical Example in a-C:H Coating Design
Data Processing
Training the Model
Model Predictions
Visualization
Gaussian Process Regression and Visualization
Conclusions
Full Text
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