Design of advanced micro-magnetic sensors for various applications

Abstract

The state of the microstructures determines both the mechanical properties (hardness, yield strength, elongation, etc.) and micro-magnetic properties (magnetic Barkhausen noise (MBN), incremental permeability (IP), etc.). The non-destructive nature of the micro-magnetic testing technology facilitate it be a valuable tool for quality control in the manufacturing of ferromagnetic components. In the implementation of micro-magnetic testing, the functions and the geometry of the sensors need be customized for specific target properties and components. In this paper, four types of advanced or multifunctional sensors are presented and applied for micro-magnetic testing. First, a multifunctional sensor is developed for flat surface. Unique intermittent magnetizing method using superimposed magnetic fields of high and low frequencies enable the sensor to measure the magnetic Barkhausen noise, incremental permeability, eddy currents, tangential magnetic field and main flux. Second, to conduct magnetic Barkhausen noise testing at the inner corner of V-shape bending plate, a miniaturized sensor with U-shape roller magnetizer is designed to perfect contact with the corner region. Third, read head of a magnetic tape player is revised to act as high-lateral-resolution (up to 500μm) sensor for magnetic Barkhausen noise measurement in ferromagnetic film. Fourth, a slender probe is developed and embedded into an anti-bulking fixture that is clamped onto the flat specimen. With the slender probe together with the special fixture, the dependency of the magnetic Barkhausen noise on the compressive and tensile stress is first experimentally observed in a single flat specimen under continuous load.