Abstract

ABSTRACT This paper discusses the design and analysis of a three-level LLC (TL-LLC) resonant converter for an electric vehicle (EV) charging application. The proposed two-stage onboard charger comprises an ac-to-dc power factor correction (PFC) stage, followed by the second stage required to provide galvanic isolation and dc-to-dc conversion. The PFC stage uses a bridgeless SEPIC converter with average current control and voltage mode control algorithm for achieving unity power factor (pf) operation with constant DC link voltage. In contrast, the dc/dc stage uses a three-level LLC resonant converter with a frequency control algorithm to control the output voltage. A 1 kW, 360 V output model of the proposed onboard charger is implemented and simulated in PSIM, and the obtained results are investigated and examined in detail. Results obtained from the simulation show a power factor greater than 0.99 with THD less than 5 at the input side. For TL-LLC, both zero voltage switching (ZVS) for primary MOSFETs and zero current switching (ZCS) for secondary side rectifier diodes are achieved.

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