Design, Fabrication and Testing of Two Different Laboratory Prototypes of CSI-based Induction Heating Units

Abstract

Induction heating is a non-contact heating process which became popular due to its energy efficiency. Current source inverter (CSI) based induction heating units are commonly used in the industry. Most of these CSIs are thyristor based, since thyristors of higher ratings are easily available. These being load commutated apparatus a start-up circuit is needed to initiate commutation. In this paper the design and fabrication of two laboratory prototypes have been presented. The first one, a SCR-based CSI fed controlled induction heating unit (IHU), has been tested with two different types of start-up procedures. Thereafter the fabrication and performance of another IGBT-based CSI is compared with the thyristor-based CSI for a 2 kW, 10 kHz application. These two types of CSIs are fully fabricated in laboratory along with the IHU. Performance analysis and simulation of two different CSIs has been done by using SequelGUI2. The triggering pulses for the inverter devices (for both CSI devices as well as auxilliary thyristor of start-up circuit) have been generated and closed-loop control has been done in FPGA platform built around an Altera make cyclone EPIC12Q240C processor which can be programmed using Quartus II software. Close agreement between simulated and experimental results highlight the accuracy of the experimental work.