Design, fabrication, and testing of a pulper for Kendu (Diospyros melanoxylon Roxb.)

Abstract

AbstractKendu (Diospyros melanoxylon Roxb.) is a minor forest produce commercially grown in India for its leaves for traditional cigarette‐making. Though the fruit has high nutritive value, it is not used for diet purpose. This may be due to the difficulty in extracting the pulp. To address this issue, a brush type pulping machine was developed for Kendu. The pulper consists of the feed hopper, feed rollers, barrel housing, stainless steel cylinder, and a shaft with two nylon brushes. The feed rollers are provided with conical spikes to compress and shear the hardcover of the fruit. The pulper has an overall dimension of 1.2 m × 0.75 m × 0.40 m and a throughput of 50 kg/hr. The housing field area of the machine is 1.130 m2. The overall extraction efficiency of the pulper is 78.36% at an optimized speed and feed rate of 260 rpm and 2.5 kg/min, respectively.Practical applicationsA small‐scale pulper has been designed and fabricated for Kendu fruit, an underutilized minor forest produce. As such, there is no machine to extract pulp from Kendu. Manual removal of hardcover and seeds and separation of the pulp are labor intensive and time consuming. This problem limits the potential use of the fruit. The designed machine will serve as a milling cum pulping machine and would address the issue of underutilization of the fruit. The highly nutritious pulp thus extracted by the pulper can be further processed to various value‐added products. This would certainly increase the commercial use of the fruit and boost income generation to support the livelihood of the people. The designed pulper can also be used for other fruits of similar structure.