Abstract

A vibration excitation system (VES) in a form of an active coupling is proposed, designed and manufactured. The system is equipped with a set of piezoelectric stack actuators uniformly distributed around the rotor axis and positioned parallel to each other. The actuator arrangement allows an axial displacement of the coupling halves as well as their rotation about any transverse axis. Through the application of the VES an aimed vibration excitation is realised in a co-rotating coordinate system, which enables a non-invasive and precise modal analysis of rotating components. As an example, the VES is applied for the characterisation of the structural dynamic behaviour of a generic steel rotor at different rotational speeds. The first results are promising for both stationary and rotating conditions.

Highlights

  • New developments in the turbo-machinery industry lead to constantly increasing demands on the economic and ecological efficiency and on the reliability of rotating components

  • A novel co-rotating vibration excitation system has been designed and manufactured, which allows the realisation of a non-invasive modal analysis of rotating components

  • The co-rotating vibration excitation system is capable of exciting rotors under rotational conditions for a determination of speed-dependent modal parameters

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Summary

Introduction

New developments in the turbo-machinery industry lead to constantly increasing demands on the economic and ecological efficiency and on the reliability of rotating components. In particular for the development of high performance rotors such as fan blades of aircraft engines and turbine shafts for steam turbines a thorough analysis and understanding of the dynamic characteristics are of high relevance. In this context, a defined vibration excitation is an important prerequisite for the accurate, in-depth experimental determination of the structural dynamic behaviour of rotors. In most cases the operational rotor excitation cannot fulfil the requirements for such an analysis. Since these properties are greatly dependent on the rotational speed, an excitation method of different degrees of freedom in a co-rotating coordinate system is of particular interest

Motivation
Aim and Outline of the Paper
Excitation Systems
Methods for Vibration Measurement on Rotating Components
Concept and Design of the Excitation System
Principal Concept
Requirement Identification and Selection of Technical Parameters
Concept Specification
10 Rotor flange
Selection of Piezo-Stack Actuators
Fe f f kN
Dimensioning of the Coupling Element
Simulation-Assisted Prototype Design
Dimensioning of the CFRP-Bandaging
Elastic Coupling Element
Manufacturing and Prototype Assembly
Prototype Testing
Endurance Test by Rotational Run-Up
Testing of a Generic Rotor
Findings
Summary and Outlook

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