Design and Self-Calibration Method of a Rope-Driven Cleaning Robot for Complex Glass Curtain Walls

Abstract

Rope-driven robots are increasingly used to safely and efficiently clean complex glass curtain walls. However, continuous global cleaning is difficult for most robots because of their poor performance in overcoming obstacles and adapting to curved surfaces, and an inconvenient winch calibration on complex surfaces further burdens such work. This paper presents a 3-DOF rope-driven robot and a winch self-calibration method for efficient cleaning. The robot, by integrating a 5-rope parallel configuration, a self-adaptive cleaning body, and a self-compensating driving winch, is designed to perform continuous, compliant, and accurate spatial motion on curved walls with obstacles. By deducing the kinematic model, the constraint relationship related to orderly arranged winch positions, maneuverable body positions, and accessible rope lengths is established during the robot tracking 3D trajectory. Combining the established relationship, a series of regulations are formulated for easily acquiring body positions and rope lengths, and then a self-calibration method is proposed by accurately calculating winch positions without using professional instruments. Experimental results show that the robot can perform global and precise movement on complex glass surfaces. Applying the proposed method, the maximum winch calibration error is 6.6 mm, and the maximum body tracking error is controlled within 9.6 mm.