Abstract
FBG shape sensors based on soft substrates are currently one of the research focuses of wing shape reconstruction, where soft substrates and torque are two important factors affecting the performance of shape sensors, but the related analysis is not common. A high-precision soft substrates shape sensor based on dual FBGs is designed. First, the FBG soft substrate shape sensor model is established to optimize the sensor size parameters and get the optimal solution. The two FBG cross-laying method is adopted to effectively reduce the influence of torque, the crossover angle between the FBGs is 2α, and α = 30° is selected as the most sensitive angle to the torquer response. Second, the calibration test platform of this shape sensor is built to obtain the linear relationship among the FBG wavelength drift and curvature, rotation radian loaded vertical force and torque. Finally, by using the test specimen shape reconstruction test, it is verified that this shape sensor can improve the shape reconstruction accuracy, and that its reconstruction error is 6.13%, which greatly improves the fit of shape reconstruction. The research results show that the dual FBG high-precision shape sensor successfully achieves high accuracy and reliability in shape reconstruction.
Highlights
After MIT and NASA jointly designed a new digital deformable wing with polyimide film skin and composite lattice honeycomb structure, the development and application of FBG shape sensors are mainly concentrated in two types: Shape sensor based on a single core fiber grating, and shape sensor based on a multicore fiber
X.Y et al established a distributed Brillouin optical time domain analysis based on a seven-core MCF to verify the linear relationship between fiber curvature and the Brillouin frequency shift of the outer core in the MCF and realized a curvature with a spatial resolution of 20 cm using a 1 km fiber length [14]
The results show that the shape reconstruction of the test specimen based on the dual FBG shape sensor is highly restored, and the dual FBG shape sensor has the high feasibility and effectiveness in 3D shape reconstruction
Summary
Fiber grating shape sensing technology has been a new research direction in the field of fiber grating sensing in recent years, especially in three-dimensional shape reconstruction, and it is a widely studied and researched method that uses FBG shape sensors to obtain shape change information parameters [1], for example, in position tracing and positioning of probes, soft manipulators, endoscopes, etc., in the medical field [2,3]; deformation monitoring of key structures in the aerospace field, such as deformation monitoring of airplane skin, wings, etc. [4,5,6]; real-time monitoring of the motion status and spatial position of mechanical arms embedded in robot links and robot arms of continuum robots in industrial fields [7,8,9]; realization of joint positioning and posture monitoring during human movement by flexible smart wearable devices [10,11]; and the structural health monitoring of urban civil buildings [12] and bridges [13]. For single-core fiber grating shape sensors, how to eliminate the measurement error caused by distortion to improve the accuracy of shape reconstruction was not considered in the previous literature. There is little literature on how to eliminate the influence of the properties of soft substrate materials and volume size on the performance of shape sensors to improve the measurement accuracy of sensors, and only a few papers have analyzed the effect of the depth of FBG preburial in soft substrates [28,29,30]. At the same time, considering the ircombination mode to design a new FBG shape sensor, analyze in detail the influence of resistible factor of torque in the use of FBG shape sensors, we adopt the cross double-grid the length, thickness and width of the soft substrate on the accuracy of the shape sensor method to measure.
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