DESIGN AND IMPLIMENTATION OF A MECHATRONIC SYSTEM NAMELY SEAT CHECK MODULE WITH APPLICATION TO CNC SYSTEM: A REVIEW

Abstract

In this study an effective method has been developed to automate a process implemented in manufacturing industry "CNC system", it details the research and development of a mechatronic system to overcome one of the most difficult tasks in today's manufacturing industry which is to reduce number of rejected parts of NG parts. This problem mainly occurs when the metal workpiece is disturbed or not properly attached to the fixture and due to that small change in location, it gets improperly machined, which leads to part getting rejected. A gap inspection sensor is included in the design to confirm that the workpiece is properly seated on the fixture and all the components needed for module assembly are designed and tested on a VMC machine. As the gap check sensor uses the principle of back pressure sensing to monitor the gap or distance, the sensor is supplied with pneumatic pressure through a regulator to ensure stabilized input, and outlet of sensor is connected to the orifices on the fixture plate under clamping points, so when the job is placed properly there is no air leakage and the change in pressure will respond to sensor. The developed module gets linked to PLC and needed changes were also made in ladder logic program to incorporate the new module in machine running cycle. This developed architecture is flexible and can be used on many other machines and applications. Doing so automates the machine and prevents potential tool damage and material wastage. Keywords - Mechatronic System, Sensor, Automation, Back pressure Sensing, CNC Programming, PLC program (Ladder Logic), Precision manufacturing