Design and Finite Element Analysis of a 6/4 Pole Multi-Layer Fully Pitched Switched Reluctance Motor to Reduce Torque Ripple

Abstract

—In this study, the design and analysis of multi-layer fully pitched winding switched reluctance motor (MFP-SRM) for general use (submersible pump, electric vehicles, etc.) have been performed. It is seen that the multi-layer switched reluctance motor (SRM) has higher output power when compared to the single-layer SRM. In multi-layer SRM, the motors in the layers are electromagnetically independent of each other although they are identically the same motors with the same characteristics in terms of performance and geometry. Each layer of the MFP-SRM which is designed in this study consists of a 6/4 pole fully pitched SRM (FP-SRM) and these motors are magnetically independent of each other. In the MFP-SRM, which is designed as a double layer, there is a 15° phase difference between the rotor position angles and torque profile curves of each layer. With the phase difference that changes depending on the number of layers, each layer contributes to the total torque production of the profile, ensuring a smooth profile. According to the results of the 3D FEM analysis, it is seen that the proposed multi-layer motor structure has high starting torque and low torque ripple properties. In the analysis carried out in the range of 3–15 Amperes, the torque ripple of the traditional FP-SRM varies between 31.99% and 38.19%, while the torque ripple of the proposed MFP-SRM only varies between 3.23% and 7.11%.