Design and Fabrication of Low-Speed Wind Tunnel (LSWT)
The design and fabrication of a low-speed wind tunnel (LSWT), which is a critical component for testing and comprehending aircraft aerodynamics, is presented in this study. Despite the increasing prominence of computational fluid dynamics (CFDs) in manufacturing engineering, wind tunnels remain essential for the intricate development of aircraft and automobile designs with complex flow interactions. Using SolidWorks, we focused on controlling flow turbulence approaching the test section, emphasizing performance and quality parameters. The construction of the wind tunnel used plywood with an axial fan regulating the airspeed, and Arduino facilitated data acquisition. The drag and lift on the Y Clerk Airfoil were quantified by two load cells along the XY-axis, complemented by a Pitot Static Tube and a multitube inclined plane manometer for pressure and velocity calculation. Fusion 360 simulation software was used to analyze pressure and velocity profiles at speeds ranging from 10 to 20 m/s, providing a comprehensive quantitative evaluation of the wind tunnel’s capabilities. By emphasizing both design innovation and quantitative performance metrics, this study underscores the continuing significance of wind tunnels in engineering.
- Research Article
10
- 10.13111/2066-8201.2019.11.2.1
- Jun 11, 2019
- INCAS BULLETIN
Generally, the experimental aerodynamics is related to wind tunnel experiments. The wind tunnel design topic is very old but the development in computational fluid dynamics led to improvement in the wind tunnel design. This paper describes the design and optimization of low speed wind tunnel using CFD techniques. The new optimum wind tunnel will replace the old one featuring poor air quality and small area with lower wind speed at the test section. A computational domain was generated and adopted using ANSYS mesh generator and the solution domain was analysed by simulation technique using FLUENT CFD code in ANSYS Workbench package. The pressure drop calculations comparison between analytical, computational and experimental is included for different sections in the wind tunnel. The contraction cone was optimized using the response surface technique. The results identified that the pressure drop and turbulence level are modified as compared to the old wind tunnel.
- Research Article
1
- 10.21063/jtm.2022.v12.i2.124-130
- Oct 31, 2022
- Jurnal Teknik Mesin
In this study, the design of a wind tunnel was carried out to observe airflow through an airfoil, streamlines and turbine blades. To accommodate this, in this study a design was made of an open return wind tunnel. In this case, an open circuit wind tunnel type will be made because the construction is simpler and the manufacturing costs are relatively cheaper compared to the closed circuit wind tunnel type. The Wind Tunnel is designed with Open CLosed Wind Tunnel (OCWT) type. The OCWT is designed to consist of fan and housing, diffuser, test section, contraction, honeycomb. The OCWT design uses an operating fan to circulate air into the test section. The maximum air speed in the Test Section is 5 m/s with a flow that is closed to laminar. The recommended diffuser has a dimension of 50 cm on the side that is attached to the test section and 52 cm on the side facing the fan with an inclination angle of 1.79o. The driver uses a 16 inch exhaust fan with a power of 74 W to make the flow in the Test Section stable at a speed of 2 m/s.
- Research Article
3
- 10.1088/1742-6596/1176/5/052064
- Mar 1, 2019
- Journal of Physics: Conference Series
On the basis of the overall structure design and aerodynamic calculation of the annular low-speed wind tunnel, this paper uses the CFD numerical simulation technique to study the influence of the contraction curve form, the contraction ratio and the open/closed loop form of the test section on the flow field quality of the wind tunnel test section, and then gives the three-dimensional geometric model and the numerical simulation results. It is found that the best flow field quality can be obtained by using the bicubic curve, the contraction ratio of 10.24 and the closed loop form of the test section under the same fan condition. The three-dimensional modeling method is adopted in this paper, which can obtain more accurate numerical simulation result than the two-dimensional modeling method. Thus, the numerical simulation result provides a solid theoretical basis for the design and construction of the actual low-speed wind tunnel.
- Research Article
- 10.3126/oodbodhan.v7i1.75772
- Dec 31, 2024
- OODBODHAN
The wind tunnel is an arrangement to simulate real aerodynamic parameters. An open circuit wind tunnel does not circulate the same fluid as working fluid rather uses environmental fluid circulated by a fan. This research paper documents the design, construction, and setup of a low-speed subsonic open wind tunnel at the National Innovation Center, Kirtipur. This wind tunnel produces a controlled stream of air to test the aerodynamic properties of objects or fluids. The wind tunnel developed at NIC is used for a variety of research activities related to the aerodynamics of different bodies such as testing of lift coefficient, drag coefficient, and pressure difference calculations on drones and rockets along with flow visualization in civil works signature bridges and high-rise buildings. Designed to be a general-purpose wind tunnel, it is the biggest of its kind in Nepal.
- Research Article
- 10.51846/vol3iss2pp137-142
- Sep 29, 2020
- Pakistan Journal of Engineering and Technology
This paper presents the design and manufacturing of open circuit low-speed wind tunnel. The design of the contraction cone, test section and diffuser are finalized by the numerical analysis performed on ANSYS CFD software. A unique insight into the design of the contraction cone is presented. A fifth-order polynomial is used to model the contraction cone in PRO-E software. It allowed designing the test section with minimum turbulence and flow serration and a flow velocity profile of 20 m/s. The cross-sectional area of the test section and diffuser are selected after analytical calculations. The diffuser is designed as such to avoid pressure loss by incorporation changes in the rectangular cross-section. The initial study performed on the design helped us to select the fan with suitable power. Moreover, the intake of the contraction cone is equipped with the honeycomb structure of facilitating the laminar flow into the contraction cone. Following on to the initial numerical analysis, the fabrication of the wind tunnel is performed. Besides, a separate lift/drag measuring force system is also prepared; the intuitive design is cost-effective as well as accurate. The placement of anemometer helped us to directly measure the test section velocity, which is found to be 17 m/s.
- Book Chapter
1
- 10.1007/978-81-322-2743-4_52
- Sep 21, 2016
Low speed wind tunnel (LSWT) is a device, generating uniform airflow relative to a model of the body that measures aerodynamic force and pressure distribution to simulate with actual conditions. This paper will lay emphasis on the procedure adopted in the design of a tunnel (open circuit blow down type) along with the detailed analysis of flow through it and forces generated on an airfoil NACA 4412 with the help of CFD based software Fluent 6.3. In purview of the designing and testing economics, it is not feasible to go for the real time simulation at original facilities. So, we have decided to make this small scale LSWT as forces and pressures developed by the model can be applied to the prototype by multiplying the force co-efficient obtained in the computational analysis of the model with the factor ½ ρ ∞v ∞ 2 AP having values of parameters in the factor corresponding to full scale.
- Research Article
68
- 10.1016/j.jweia.2006.02.001
- Mar 29, 2006
- Journal of Wind Engineering and Industrial Aerodynamics
Numerical modeling of the flow conditions in a closed-circuit low-speed wind tunnel
- Conference Article
3
- 10.1117/12.2080734
- Mar 4, 2015
- Proceedings of SPIE, the International Society for Optical Engineering/Proceedings of SPIE
In this paper, low-speed smoke wind tunnel has been designed and fabricated for the insects’ flow field visualization. The test section and the contraction section of the tunnel are optimized and determined as to size by the method of computational fluid dynamics. And fairing devices are equipped in different sections to reduce the turbulence intensity and increase the flow uniformity in the experimental sections. For the smoke visualization of small insects, the smokeemitting equipment has been specially designed and carefully debugged. Composed of wind tunnel, light source and high-speed camera, experimental platform for visualization and filming of insect flight flow field has been established. B esides, the feasible and stable method for insect fixing has been designed. With the smoke wind tunnel, flow filed visualization experiment for the honeybee’s flapping was conducted and smoke flow filed in the experiment was recorded and analyzed. Near-filed and far-filed vortex structure when the honeybee fly can be recorded clearly. The expe rimental results indicate that the experimental platform is appropriate for flow filed study on insects flapping. Keyw ords: wind tunnel; honeybee; smoke lines; flow field
- Book Chapter
- 10.1007/978-981-15-8304-9_21
- Dec 12, 2020
The wind tunnel is proper functioning platform for accurate aerodynamic research which helps to provides adequate environment condition around scaled model to the compatible dimension. Wind tunnel data is part of design process that used to design their model. For correcting wind tunnel data of wall and mounting effects very careful techniques are used. But it shows limitation for linear flow approximation. This research paper proposed first part of the project i.e. design calculation and simulation i.e. flow in wind tunnel and checking incompressible flow in test section over an airfoil using CFD software. Test section design in rectangular shape for proposed wind tunnel. Contraction cone has contraction ratios 7 and cross section in rectangular shape. Diffuser design in conical shape with 5° diffusion angle and area ratio 1.33. The design philosophy is discussed along method for wind tunnel calculation is outlined. Using Computational fluid dynamics (CFD), design and simulation of flow parameter are investigated with systematic way in open loop wind tunnel. It shows good quality flow in test section as well as in entire wind tunnel. The proposed wind tunnel is conformed to design and can be used for different test in the field of aerodynamics. Wind tunnel design to achieve 40 m/s speed of air with expected low intensity turbulence level. Analysis of airfoil shows that good flow quality in test section. Lift and drag coefficient plotted against angle of attack.
- Research Article
- 10.1149/10701.0465ecst
- Apr 24, 2022
- ECS Transactions
Turbulence is important to be assessed in the design of wind tunnels. Undesired turbulence levels undermine the quality of fluid flow and accordingly the quality of scientific data. At the test section, the level of turbulence is critical. The amount of turbulence present in the test section of a subsonic wind tunnel has not been investigated in earlier researches. In the present research, a subsonic open-section wind tunnel installed at the authors’ facility is used as a testbed for turbulence investigation. Computational Fluid Dynamics that solves Reynolds Averaged Navier Stokes equations (RANS) is used as the scientific method for calculating the turbulent flow parameters. RANS instead of Large Eddy Simulation or Direct Numerical Simulation is adopted as a first step to identify large-scale eddies. The characterization of turbulence is performed though decomposition of fluctuating velocity components (u and v) in two-dimension.
- Research Article
29
- 10.1186/1742-4755-12-s2-s2
- Jun 8, 2015
- Reproductive Health
BackgroundTo describe quantitative data quality monitoring and performance metrics adopted by the Global Network’s (GN) Maternal Newborn Health Registry (MNHR), a maternal and perinatal population-based registry (MPPBR) based in low and middle income countries (LMICs).MethodsOngoing prospective, population-based data on all pregnancy outcomes within defined geographical locations participating in the GN have been collected since 2008. Data quality metrics were defined and are implemented at the cluster, site and the central level to ensure data quality. Quantitative performance metrics are described for data collected between 2010 and 2013.ResultsDelivery outcome rates over 95% illustrate that all sites are successful in following patients from pregnancy through delivery. Examples of specific performance metric reports illustrate how both the metrics and reporting process are used to identify cluster-level and site-level quality issues and illustrate how those metrics track over time. Other summary reports (e.g. the increasing proportion of measured birth weight compared to estimated and missing birth weight) illustrate how a site has improved quality over time.ConclusionHigh quality MPPBRs such as the MNHR provide key information on pregnancy outcomes to local and international health officials where civil registration systems are lacking. The MNHR has measures in place to monitor data collection procedures and improve the quality of data collected. Sites have increasingly achieved acceptable values of performance metrics over time, indicating improvements in data quality, but the quality control program must continue to evolve to optimize the use of the MNHR to assess the impact of community interventions in research protocols in pregnancy and perinatal health.Trial registration numberNCT01073475
- Research Article
1
- 10.1016/j.apergo.2025.104473
- May 1, 2025
- Applied ergonomics
Quantitative team performance metrics for dismounted infantry battle drill analysis.
- Research Article
4
- 10.1177/09544100231195190
- Aug 21, 2023
- Proceedings of the Institution of Mechanical Engineers, Part G: Journal of Aerospace Engineering
A new subsonic blower wind tunnel design has been studied both numerically and experimentally; it is also referred to as “blower” wind tunnel. This paper is initially aimed to address each sequential stage of the wind tunnel design process. Rather than applying the standard method of modelling solely the flow in the test section, a large-scale CFD model of the whole wind tunnel was employed. The loss of every constituent element was calculated and then all the losses are added up to determine the power needed for the wind tunnel operation which is used as “intake fan” boundary conditions in the CFD model. Then, flow uniformity and turbulent intensity measurements in an empty test section using a pitot static tube and hot wire anemometer (HWA) were introduced to validate the CFD results. The results showed that flow quality was significantly affected by flow conditioners (uniformity devices) (honeycomb and mesh screens) in the settling chamber and wide-angle diffuser. Investigations were also conducted to evaluate the flow deficit in the wake area behind a convex hump model using both HWA and particle image velocimetry PIV. This was additional experimental tests carried out to validate the suitability of the wind tunnel designed for aerodynamic research.
- Conference Article
- 10.1109/atc.2015.7388426
- Oct 1, 2015
This paper proposes a process of determining geometrical configurations to simulating the flow in designing sub-sonic open circuit wind tunnels. Design rules that are based on empirical results and Computational Fluid Dynamics (CFD) model are integrated as a Low-Speed Wind Tunnel Design Tool. The tool allows users to undertake the automatic calculation through wind tunnel designed requirements to detailed flow fields analysis. Three configurations with the overall length of 7 to 10 meters and width from 3.5 to 4.2 meters are suggested. The design wind tunnels have the test section (cross section) of 1.7 × 1.7 meters squared and the test section velocity of 15 meters per second. The simulation results help to choose the best-designed wind tunnel configuration for manufacturing in the future.
- Research Article
3
- 10.15866/irea.v4i1.10503
- Jan 31, 2016
- International Journal of Engineering
A wind tunnel with advanced capabilities will aid research efforts to understand the complex fluid structure interaction problems encountered in aerospace engineering, industrial aerodynamics and wind engineering applications since wind tunnels remain an integral component of the design process for wind sensitive structures. Whether dealing with the aerodynamics of aerospace, mechanical or civil engineering structures many issues remain to be fully resolved-including the role of non-stationary gust interactions, Reynolds number effects, and the significance of small-scale turbulence. Building the next generation of such wind tunnels will contribute to the understanding of these issues. A combination Aerodynamic/Atmospheric Boundary Layer (AABL) Wind and Gust Tunnel with a unique active gust generation capability has been developed for various applications at Iowa State University (ISU). This wind tunnel is primarily a closed-circuit tunnel that can be also operated in open-return mode. It is designed to accommodate two test sections (2.44m x 1.83m and 2.44m x 2.21m) with a maximum wind speed capability of 53 m/s. This paper describes the wind tunnel and its components and presents a comparison of the predicted and measured design parameters. It shows that the wind tunnel is capable of generating uniform flow with very low turbulence in the aerodynamic test section and produces gust magnitudes around 27% of the mean flow speed.