Design and Experiment of the Automatic Laying System for Rice Seedling Tray

Qiaojun Zhou,Jian Wang,Xudong Xia,Yun Zhou,Jianneng Chen

doi:10.3390/agriculture11070679

Qiaojun Zhou, Jian Wang + Show 3 more

Open Access

https://doi.org/10.3390/agriculture11070679

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Abstract

In the process of raising rice seedlings, it is necessary to manually place the seedling trays one by one in the seedling field, which is labor intensive and low in efficiency. In order to solve this problem, according to the actual conditions of the rice seedling field, this paper designs and develops an automatic rice tray laying system, which consists of a gantry truss moving unit, a tray laying trolley unit, a tray laying mechanism unit and a sensor control unit. Through the movement and timing coordination of the cams in the laying mechanism unit, four actions of holding, clamping, laying and restoring are designed to realize the orderly and automatic laying of the stacked seedling trays one by one. In order to meet the agronomic requirements of the horizontal and vertical spacing of seeding trays, especially the efficiency of rice tray laying, the control strategies of the key parts of the system were simulated, selected and optimized. For the longitudinal movement of the gantry truss, the cross-coupling control strategy is adopted to realize the detection and compensation correction of the synchronous position error of the two driving motors. As for the drive motor of the laying trolley and the laying mechanism, the optimized master-slave follow-up control method is adopted to improve the efficiency and accuracy. The results of simulation and field experiment show that when the tray trolley moves on the gantry truss at the speed of 7.5 cm/s, the gantry truss moves at the speed of 35 cm/s in the longitudinal direction, and when the height of the tray laying mechanism is 100 mm from the ground and the motor speed is 375 rpm, the horizontal spacing of the tray can be maintained at 25 ± 5 mm and the vertical spacing at 15 ± 5 mm. The efficiency of tray laying can be increased by 35.7%, up to 380 trays/h, meeting the technical requirements of mechanized field tray laying.

Highlights

Rice is the main food crop in China, but the mechanization level of rice planting is relatively low
The main evaluation index for judging whether the seedling tray is qualified is that The main evaluation index for judging whether the seedling tray is qualified is th there is no overlapping during the process of laying the tray, the horizontal spacing of there is no overlapping during the process of laying the tray, the horizontal spacing of th the tray is not more than 35 mm, the longitudinal spacing is not more than 25 mm, and the soil in the seed hole of the seedling tray does not turn over after the tray falls to the ground
The height of the seedling tray box when laying will affect the quality of the tray placement

Summary

Introduction

Rice is the main food crop in China, but the mechanization level of rice planting is relatively low. Rice seedling raising is a key link in rice planting. There are factory assembly lines for planting and raising seedlings. The transporting of the sowed seedling trays to the seedling field, and laying them neatly and orderly in the seedling field is done manually [1]. Manual laying will inevitably lead to high labor cost and low efficiency. In order to improve the production efficiency and reduce the cost of seedling raising, it is necessary to develop a rice seedling tray laying system with a high degree of automation and good quality

Methods

Results

Conclusion