Design and Evaluation of the Key Units in a Rapeseed Direct Seeder Integrated with Plowing-Rotating Combined Tillage

Abstract

HighlightsThe seeder combined the plowing and rotating tillage to overcome the heavy soil and a large amount of straws.The plow could lift and turn the soil and straw before rotary tillage.The optimal working parameters of the seeder were obtained by orthogonal field experiments.Abstract. Rapeseed, one of the most important oil crops in China, is mainly planted in the mid-lower reaches of the Yangtze River. However, limited by the special long-term rice-rapeseed rotation, rotary tillage is applied in most of the planted areas apply instead of plow tillage, leading to a shallow arable layer. On the other hand, maintaining a high-quality seedbed for rapeseed becomes a challenge because a large amount of straw remains buried in the soil. As a solution, a rapeseed direct seeder that combines plow tillage and rotary tillage was designed. The structure of the plowing unit, whose key components were a lifting-turning plow and symmetrical plow, was analyzed based on the forming principle of the plow. Furthermore, a mechanical soil throwing model of the rotary tillage blade was built to determine the structural parameters. Then, the interaction between the rotary tillage unit and the lift-turning plow was analyzed. Finally, the performance and optimal parameters were evaluated by orthogonal field experiments. The seedbed after the operations indicated that the seeder could achieve the function of turning the soil and straw first and then rotating the soil with good passability, mixing the straw and the soil, flattening the surface of the seed bed, and stabilizing the tillage depth. Orthogonal experiments showed that the optimal working parameters of the seeder were as follows: the tillage depth was 180 mm, the equipment forward speed was 2.1 km/h, and the speed of the rotary tillage blade was 250 r/min. Under the optimal parameter combination, the power consumption of the seeder, the thickness of the tillage layer, the crop residue burial efficiency, the soil breakage efficiency, and the flatness of the seed bed surface were 30.48 kW, 231 mm, 90.88%, 93.26%, and 21.15 mm, respectively. The working performance of the seeder could meet the tillage requirements of rapeseed planting. Keywords: Direct seeder, Evaluation, Plow, Plowing-rotating combined tillage, Rapeseed.