Design and evaluation of a gas, temperature profiling and data acquisition system to monitor the performance of a batch fixed dome biogas digester

Abstract

Recovering energy from biomass and treating organic waste can be done effectively through a biogas digester system. However, monitoring the performance and control of the system to produce biogas is possible through the online process. Therefore, this study developed a novel low-cost gas and temperature profiling system (GTPS) and data acquisition system (DAS) used in biogas digester. The GTPS is designed to monitor and record the amount of methane (CH4) and carbon dioxide (CO2), the main constituent of biogas, from 0 to 100% and to measure the slurry temperature in the digester using a K-type thermocouple. To test the developed monitoring system, the biogas yield (%) and temperature were monitored, and the result obtained agreed with that reported and obtained in the literature (50–70% and 30−40%) for CH4 and CO2, respectively, followed by the desired mesophilic temperature condition for biogas production (20–35 °C). The study employed an RS-232/RS-485 converter for data communication and a low-cost thermocouple module (isolated analog input) that was installed in the data acquisition system. Interestingly, the application of the converter equipment has never been used in any study on monitoring a biogas digester.