Design and development of quality management system based on ISO 16949

Abstract

This paper design and developing a quality management system based on ISO 16949 according to the actual situation of companies. Competition in all industries is fierce. The industry has entered the stage of quality management. Enterprises can enhance their competitiveness through improving of product quality. The unification among Autonomous Maintenance (AM), Statistical Process Control (SPC) and Overall Equipment Efficiency (OEE), is suggest to successfully bring about continuous improvement in the production capacity. The aim of this paper is to suggest OEE as the guide to measure the equipment efficiency. In this study, a methodology is presented to analyze OEE of automatic cable machine and efficacy amelioration are perform to practice Define, Measure, Analyze, Improve and Control (DMAIC). An approach is developed to identify and address the losses and failures which are responsible for lowering the OEE. Result of the study presents that the implementation of AM has successfully reduced from 1.75% to 0.23% of the defect rates of automatic cable machine. OEE has been improved from 43.1% to 80.8%.