Abstract

Climate change is driving the introduction of strict emission limits in the shipping sector favoring the introduction of alternative fuels, among which hydrogen. While the storage energy density of this energy vector is a key challenge that makes way to a variety of different solutions, from fossil fuel reformers to sodium borohydride systems, fuel cell systems are generally considered among the future ideal energy converters. Nevertheless very few fuel cell marine applications are available worldwide, none of them is related to a ship application, mainly because of the high power requirements. Fuel cells are relatively new in the shipping sector, up to now no civil industrial system has been commercialized yet while military applications rely only on the U212 submarine of the Italian and German Navy. The lack of favorable niche markets coupled with the strong conservative and traditional design principles held back the investment for optimized marine systems. For this reason, present and past projects made use of conveniently adapted automotive technologies into pilot demos, with particular focus on Proton Exchange Membrane Fuel Cell (PEMFC). However, ships requirements are largely different from automotive ones, not only for the power size that are in the range of MWs instead of kWs. On the other side, in order to take advantage of large scale production as well as of the modularity of fuel cell technology, the integrations of automotive or stationary based fuel cell subsystems, already available on the market, inside a dedicate modular marine system seems to be the solution pursued by many shipbuilders and contemplated by regulatory authorities. In hybrid system configurations, fuel cells are considered in combinations with batteries, another important technology under development, in order to take advantage of the superior energy performances of fuel cell systems and the highly power discharge dynamics of batteries. The need of fuel cell power systems for ships is pushing towards the creation of knowledge that requires laboratories able to challenge the abovementioned issues in order to give answers to shipbuilders and at a lower level also to rule makers.

Highlights

  • Regulations are setting to change common practice in marine power generation under the pressure of pollutant emissions reduction

  • The International Maritime Organization (IMO) is already imposing tight emission limits on Particulate Matter, SOx and NOx that for emission control areas (ECAs) are difficult if not impossible to be meet with traditional diesel engines and bunker fuels [1]

  • A recent review of fuel cell systems for marine applications [5] showed the potentials of this technology coupled with different fuels while the European Maritime Safety Agency (EMSA) commissioned to DNV-GL a study [6] on the use of fuel cell in shipping that further distinguished the most suitable fuel cell technology for marine applications among which Proton Exchange Membrane Fuel Cell (PEMFC) result to be the most mature one

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Summary

Introduction

Regulations are setting to change common practice in marine power generation under the pressure of pollutant emissions reduction. Fuel cell systems (FCS) are considered among the most promisign technologies able to reduce pollutants emissions and increase efficiencies [2]. The TESEO project “High Efficiency Technologies For On-Board Energy And Environmental Sustainability” [7] investigated among all the use of PEMFC for the development and demonstration of an electrical generator of 260 kW output power for marine application, that has been designed and built by Fincantieri with the technical support of the University of Genoa. The HI-SEA (Hydrogen Initiative for Sustainable Energy Application) Joint Laboratory represents the first large scale PEMFC test rig especially dedicated to the study of FC application onboard ships and for marine application in general. The goal of the laboratory is to define the best design for a modular FC system for ship application able to guarantee the maximum life spam of FC stacks without omit performance

Fuel Cell System Test Rig
Maturated experience
HI-SEA joint laboratory
Fuel Cell Systems for ships
Conclusions

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