Design and Control for High-Reliability Power Electronics: State-of-the-Art and Future Trends

Abstract

Electrification is a mega-trend in the modern economy, urged by the need for a more ecological and sustainable impact of new technologies, among many other merits related to the process of electrification. The widespread adoption of renewable energy, transportation electrification, energy storage systems and smart manufacturing is remarkable. As a result, power electronics has become the critical enabling technology for improving energy efficiency and sustainability. In recent years, the reliability of power electronic equipment has been under scrutiny, especially in mission-critical applications of power electronics converters. Recently, special attention has been paid to the development of lifetime models of the main electronic components, which could then be applied to probabilistic analysis based on the mission profile of system-level reliability. This prediction methodology has some limitations because it does not consider external factors and agents other than the wear itself. Redundancy has been the typical approach to improve the availability of mission critical power electronic systems, which could be associated with considerable extra cost. Fault-tolerant converters were proposed as a more cost-effective alternative solution that could also extend the service life. The maintenance cost could be reduced by using active thermal control, which allows the balancing of wear damage in modular power electronic converters and, consequently, the scheduling of maintenance events. A further step could be taken with the application of real-time condition monitoring of systems, which has evolved into the concepts of predictive and prescriptive maintenance that allows for prediction and mitigation of faults. These techniques are under active development and are expected to benefit from new methods and technologies from rapidly progressing areas of artificial intelligence and digital twin. This paper provides a detailed overview on the recent trends and advances in the field of high-reliability power electronics systems.