Design and characterization of LaB6/NbNiTaTi refractory high-entropy alloy coatings: Effect of in-situ TaB phase on strengthening mechanism

Abstract

The excellent strength and hardness obtained from the customized phase compositions provide vast spaces for surface protection application of refractory high entropy alloy (RHEA) coatings in titanium alloys. However, the introduction of high-strength brittle phase in RHEA coatings commonly increases the cracking tendency and affects their service life. In this work, we propose a design strategy to enhance the mechanical properties of RHEA coatings by introducing an extremely stable high strength boride combined with a ductile phase. Experimentally, LaB6/NbNiTaTi RHEA coatings mainly consist of BCC phase, in-situ TaB phase and NiTi/IM eutectic phase. TaB phase with high-density (110) nanotwins inside presents needle-like morphology with the long side axis parallel to the [001] direction. Excessive needle-like TaB phase is fully fused and fractured due to its preferential growth along a specific direction. The fracture surface analysis shows that BCC phase bears the main deformation, NiTi phase can relieve stress concentration at the boundary while bearing a small amount of deformation. By contrast, the low-density dislocation distribution and the low energy extended dislocation structure in TaB phase exhibit the phase stability. In addition, the amorphous islands are formed near the high-deformation regions when the defect concentration reaches the critical value.