Abstract
Abstract: A design concept for a 6-speed constant mesh gearbox utilizing Al 7075 as the material for helical gears. The objective of this design is to enhance the performance and durability of the transmission system while reducing weight and improving overall efficiency. Al 7075 is chosen as the material for the helical gears due to its excellent strength-to-weight ratio and high fatigue resistance. These properties make it suitable for handling the demanding operating conditions and torque loads experienced in a gearbox. The helical gear configuration offers advantages such as smoother and quieter operation compared to other gear types, reducing noise and vibration levels. The gearbox is designed with six speeds to provide a wide range of gear ratios, enabling optimal engine performance at various vehicle speeds. The constant mesh design ensures quick and seamless gear shifting, enhancing the driving experience and minimizing power losses during gear changes
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