Abstract

Although the stick-slip principle has been widely employed for designing piezoelectric actuators, there still exits an intrinsic drawback, i.e., the backward motion, which significantly affects its output performances and applications. By analyzing the generation mechanism of backward motion in stick-slip piezoelectric actuators, the elliptical trajectory was employed to design a novel stepping piezoelectric actuator free of backward motion. Accordingly, a prototype of piezoelectric actuator was designed, which utilized a flexure hinge mechanism and two vertically arranged piezoelectric stacks to generate the required elliptical trajectory. The compliance matrix method was used to theoretically analyze the flexure hinge mechanism. The theoretical and measured elliptical trajectories under various phase differences were compared, and the phase difference of 45° was selected accordingly. Under a critical relative gap, output performances of the actuator working under the elliptical trajectory were characterized, and then compared with that obtained under the normal stick-slip driving principle. Experimental results indicated that forward and reverse stepping displacement with completely suppressed backward motion could be achieved when employing the elliptical trajectory, verifying its feasibility. This study provides a new strategy for designing a stepping piezoelectric actuator free of backward motion.

Highlights

  • Precision positioning has very wide applications and demands in precision instruments, precision/ultra-precision manufacturing, and assembly

  • Due to the enhanced output ability, piezoelectric stacks (PESs) have been extensively employed for sample positioning in atomic force microscopes (AFM) [1,2], generation of complex tool trajectory in fast tool servo (FTS) [3,4], positioning of diamond indenter in in situ nanomechanical testing inside scanning electron microscopes (SEM) [5,6,7], micro/nano-manipulation inside SEM, mini tensile machine [8,9] or under optical microscopes [10,11], and actuators for micropumps [12,13]

  • An actuator prototype was designed by using a flexure hinge mechanism and two vertically arranged piezoelectric stacks

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Summary

Introduction

Precision positioning has very wide applications and demands in precision instruments, precision/ultra-precision manufacturing, and assembly. Due to the enhanced output ability, PESs have been extensively employed for sample positioning in atomic force microscopes (AFM) [1,2], generation of complex tool trajectory in fast tool servo (FTS) [3,4], positioning of diamond indenter in in situ nanomechanical testing inside scanning electron microscopes (SEM) [5,6,7], micro/nano-manipulation inside SEM, mini tensile machine [8,9] or under optical microscopes [10,11], and actuators for micropumps [12,13] For these applications, the output displacement of single PES or by simple structure amplification using lever or bridge-type compliant mechanism, is applicable.

Suppressing Principle by Employing the Elliptical Trajectory
Theoretical Analysis of Flexure Hinge Mechanism
Compliance
Input Compliance
Input Range
Output Range
Single-Step Displacement of the Slider
Generation of Elliptical Trajectory
Conclusions
Full Text
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