Design and Analysis of a Planar Six-Bar Crank-Driven Leg Mechanism for Walking Robots

Abstract

This study presents the design and a thorough analysis of a six-bar crank-driven leg mechanism integrated with a skew pantograph, developed for walking robots. The mechanism’s dimensions were optimized using a rigorous dimensional synthesis process in GIM software (version 2024). Subsequently, a detailed kinematic analysis was performed in GIM to simulate the leg’s motion trajectory, velocity, and acceleration. In parallel, kinematic equations were formulated using the vector loop method, implemented in MATLAB (version R2013-b), and compared with the GIM results for validation, demonstrating the strong agreement between both tools. These results confirm the mechanism’s ability to generate a compact, high-lift foot trajectory while maintaining system stability and energy efficiency. An inverse dynamic analysis was carried out to determine the actuator’s driving torque, ensuring efficient operation under expected load conditions. Furthermore, topology optimization conducted in SOLIDWORKS (version 2021) significantly reduced the weight of the ground-contacting link while preserving its structural integrity. A subsequent stress analysis validated the mechanical viability of the optimized design, supporting its feasibility for real-world implementation. This research provides a robust foundation for the development of a functional prototype. Its potential applications include mobile robots for sectors such as agriculture and all-terrain vehicles, where efficient, reliable, and adaptive locomotion is crucial. The proposed mechanism strikes an optimal balance between mechanical simplicity, cost-effectiveness, and high performance, making it well-suited for challenging operational environments.