Design, analysis, and testing of a prototype-scale latent heat thermal energy storage (LTES) system

Abstract

A parametric analysis was performed to design a prototype-scale latent heat thermal energy storage (LTES) system using commercial grade hexahydrate calcium chloride as phase change material (PCM) in a staggered tube array configuration, placed horizontally. The study involved numerical analysis of melting and solidification processes of the PCM within the tube array, considering transient two-dimensional Navier-Stokes equations and a Realizable k-ɛ turbulence model to predict fluid flow and heat transfer. The enthalpy-porosity technique was used to model PCM melting and solidification. The study included a comparison between numerically predicted and experimentally obtained air temperatures at the tube array outlet, as well as PCM temperatures. This comparison revealed an excellent level of agreement. Additionally, the study compared the pressure drop within the array and the average peripheral heat transfer coefficient calculated from the numerical results to the well-established Zukauskas correlation. The resulting design successfully met the predefined performance criteria: achieving a cooling effect of 4 °C for a four-hour duration while maintaining a pressure drop of <100 Pa. The proposed prototype-scale tube array design can be efficiently cooled down and PCM frozen overnight. The energy storage density of the system falls within the range of 22 to 27 kWh/m3.