Abstract

There is a growing interest in the use of post-fermentation mycelial waste to obtain cell wall chitin as an added-value product. In the pursuit to identify suitable production strains that can be used for post-fermentation cell wall harvesting, we turned to an Aspergillus niger strain in which the kexB gene was deleted. Previous work has shown that the deletion of kexB causes hyper-branching and thicker cell walls, traits that may be beneficial for the reduction in fermentation viscosity and lysis. Hyper-branching of ∆kexB was previously found to be pH-dependent on solid medium at pH 6.0, but was absent at pH 5.0. This phenotype was reported to be less pronounced during submerged growth. Here, we show a series of controlled batch cultivations at a pH range of 5, 5.5, and 6 to examine the pellet phenotype of ΔkexB in liquid medium. Morphological analysis showed that ΔkexB formed wild type-like pellets at pH 5.0, whereas the hyper-branching ΔkexB phenotype was found at pH 6.0. The transition of phenotypic plasticity was found in cultivations at pH 5.5, seen as an intermediate phenotype. Analyzing the cell walls of ΔkexB from these controlled pH-conditions showed an increase in chitin content compared to the wild type across all three pH values. Surprisingly, the increase in chitin content was found to be irrespective of the hyper-branching morphology. Evidence for alterations in cell wall make-up are corroborated by transcriptional analysis that showed a significant cell wall stress response in addition to the upregulation of genes encoding other unrelated cell wall biosynthetic genes.

Highlights

  • Filamentous fungi are industrially used to produce a range of products, from organic acids, antibiotics and other metabolites to enzymes and proteins

  • We invoked the impact of deleting kexB in A. niger on hyphal morphology and cell wall composition by performing phenotypic, cell wall and transcriptomic analysis

  • We show that the characteristic hyper-branching pH-dependent phenotype of the ∆kexB strain, as reported on solid agar plates, is prevalent in submerged solid support growth and submerged pH-controlled batch cultivations at pH 6.0

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Summary

Introduction

Filamentous fungi are industrially used to produce a range of products, from organic acids, antibiotics and other metabolites to enzymes and (heterologous) proteins. Industrial-scale fermentation using filamentous fungi is typically limited by limited oxygen supply due to the high viscosity of the fermentation broth at high mycelial growth densities These conditions impair homogeneous mixing, are very energy-demanding, and cause stress to the fungus due to the high amounts of hyphal shearing. We recently reported on the identification of two Aspergillus niger UV-mutants that showed increased cell wall chitin [10,11] These efforts contribute to exploring the use of spent mycelium as an added-value product rather than waste output

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