Abstract

Ablative materials are used extensively in the aerospace industry for protection against high thermal stresses and temperatures, an example being glass/silicone composites. The extreme conditions faced and the cost-risk related to the production/operating stage of such high-tech materials indicate the importance of detecting any anomaly or defect arising from the manufacturing process. In this paper, two different non-destructive testing techniques, namely active thermography and ultrasonic testing, have been used to detect a delamination in a glass/silicone composite. It is shown that a frequency modulated chirp signal and pulse-compression can successfully be used in active thermography for detecting such a delamination. Moreover, the same type of input signal and post-processing can be used to generate an image using air-coupled ultrasound, and an interesting comparison between the two can be made to further characterise the defect.

Highlights

  • Polymeric Ablative Materials (PAMs), known as Thermal Protection Shielding (TPS) materials, play a strategic role in the aerospace industry

  • Aerospace industrieswas wasinspected inspected with active thermography and air-coupled ultrasonic testing

  • The manufactured sample contained a delamination, which arose during the manufacturing stage, a fact that can lead to catastrophic failure if not detected properly in situ

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Summary

Introduction

Polymeric Ablative Materials (PAMs), known as Thermal Protection Shielding (TPS) materials, play a strategic role in the aerospace industry. SRMs are manufactured from metal or fiber reinforced composite and must be protected against high temperatures (>2800 ◦ C) and high pressures (above 50–60 bar) as a result of combustion gases produced by the propellant In this case, a sacrificial elastomeric heat shielding liner is placed between the inner surface of the case and the solid fuel grain. The multi-layered and highly-attenuating nature of the material suggests that techniques would be needed to improve the signal to noise ratio and/or resolution of the imaging For this reason, a combination of coded waveforms and pulse-compression (PuC) techniques was used to increase the detection capability for a delamination within the sample [38,39,40,41,42,43,44].

Pulse-Compression
Materials
PuCT Experimental Arrangement
PuC-ACUT
Results
A C-Scan
Conclusions
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