Dehydration and Environmentally Friendly Thermal Processing of Excess Activated Sludge

Abstract

Introduction. Currently, there is a problem with the accumulation of large amounts of production waste. One type of this waste is excess activated sludge, which is a waste product from biological wastewater treatment that has a high moisture content. When excess activated sludge is deposited in beds, problems can arise related to changes in the gas-air environment, the release of unpleasant odors, as well as the contamination of groundwater and soil. Prolonged presence of sediment in sludge beds in oxygen-free conditions leads to its decay and deterioration of moisture-yielding properties. For these reasons, the development of new methods for disposing of large volumes of waste generated during wastewater treatment is essential. The aim of this research is to develop a technique for preliminary neutralization and thermal treatment of excess activated sludge using energy waste. Materials and Methods. The work used excess activated sludge with a moisture content of 98.2% (waste of hazard class IV). Water treatment sludge (waste of hazard class V) was used as a reagent to increase moisture yield. For experimental studies on dehydration, a laboratory centrifuge Elmi CM-6M.01 was used. Tests were conducted under various conditions (500, 1 000, and 1 500 revolutions per second for 1, 2, and 3 minutes), and the value of centrifugation was determined as a criterion for moisture yield in the sludge. Fuel pellets were produced by rolling with technical lignosulfonate as a binding agent. Elemental analysis of the samples was conducted to study the possibility of thermal treatment using an EA 3 000 Euro Vector Analyzer. Results. A comprehensive technology has been developed to clean the resulting gas emissions from solid particles formed during the combustion of fuel pellets and remove them from the furnace in the form of fly ash along with the outgoing gases. This technology also removed sulfur oxides, nitrogen oxides, and polychlorinated dibenzodioxins and dibenzofurans, while beneficially utilizing flue gas heat by reducing its temperature from 900–1 200°C to 140°C. Discussion and Conclusion. The approach proposed in this article for the processing and disposal of large volumes of waste allows for the reduction of moisture content of excess activated sludge and the use of this waste as a secondary energy source. This method is environmentally friendly and addresses both technical and environmental challenges, such as the effective recycling of industrial waste and reducing the anthropogenic impact on soil, air, and groundwater. It also provides an opportunity to generate additional electrical and thermal energy through thermal utilization of waste. The results of this work indicate that it is possible to integrate the use of various types of industrial waste (sewage sludge, water treatment waste, and pulp and paper industry waste) as secondary energy sources. These findings have practical implications for enterprises in both the municipal and industrial sectors with wastewater treatment facilities.