Degradation state identification for hydraulic pumps using modified hierarchical decomposition and image processing

Abstract

Monitoring the degradation state of hydraulic pumps is of great significance to the safe and stable operation of equipment. As an important step, feature extraction has always been challenging. The non-stationary and nonlinear characteristics of vibration signals are likely to weaken the performance of traditional features. The two-dimensional image representation of vibration signals can provide more information for feature extraction, but it is challenging to obtain sufficient information based on small-size images. To solve these problems, a method for feature extraction based on modified hierarchical decomposition (MHD) and image processing is proposed in this paper. First, a set of signals decomposed by MHD are converted into gray-scale images. Second, features from accelerated segment test (FAST) algorithm are applied to detecting the feature points of the gray-scale image. Third, the real part of Gabor filter bank is used to convolve the images, and the responses of feature points are used to calculate histograms that are regarded as feature vectors. The method for feature extraction fully acquires the multi-layered texture information of small-size images and removes the redundant information. Furthermore, support vector machine (SVM) and nondominated sorting genetic algorithm II (NSGA-II) are introduced to conduct feature selection and state identification. NSGA-II and SVM can conduct the joint optimization of these two goals. The details of the proposed method are validated using experimental data, and the results show that the highest recognition rate of our proposed method can reach 100%. The results of the comparison among the proposed method, local binary pattern (LBP), and one-dimensional ternary patterns (1D-TPs) certify the superiorities of the proposed method. It obtains the highest classification accuracy (99.7%–98%) and the lowest feature set dimension (13–10).