Defect inspection research on fabric based on template correction and primitive decomposition

Abstract

To accurately detect defects in patterned fabrics, a novel detection algorithm combining template correction with primitive decomposition (TCPD) method is proposed in this study. First of all, the fabric image is segmented into lattices according to variation regularity. Then, the authors propose an effective anisotropy correction method to reduce the interference of stretching and distortion between lattices. On the basis of the proposed PD method, the corrected lattice is further divided into graphic elements with smaller particle size. The smaller primitives make the boundary of the detection results more accurate. Moreover, a self-supervised threshold selection strategy is presented, which utilises the defect-free regions to obtain threshold. Furthermore, this strategy makes each primitive has corresponding criteria for judging defects. Extensive experiments demonstrate that TCPD method achieves 0.8127 true positive rate, 0.3889 positive predictive value and 0.5261 f value in star-patterned fabrics.