Abstract

Wood veneer defect detection plays a vital role in the wood veneer production industry. Studies on wood veneer defect detection usually focused on detection accuracy for industrial applications but ignored algorithm execution speed; thus, their methods do not meet the required speed of online detection. In this paper, a new detection method is proposed that achieves high accuracy and a suitable speed for online production. Firstly, 2838 wood veneer images were collected using data collection equipment developed in the laboratory and labeled by experienced workers from a wood company. Then, an integrated model, glance multiple channel mask region convolution neural network (R-CNN), was constructed to detect wood veneer defects, which included a glance network and a multiple channel mask R-CNN. Neural network architect search technology was used to automatically construct the glance network with the lowest number of floating-point operations to pick out potential defect images out of numerous original wood veneer images. A genetic algorithm was used to merge the intermediate features extracted by the glance network. Multi-Channel Mask R-CNN was then used to classify and locate the defects. The experimental results show that the proposed method achieves a 98.70% overall classification accuracy and a 95.31% mean average precision, and only 2.5 s was needed to detect a batch of 50 standard images and 50 defective images. Compared with other wood veneer defect detection methods, the proposed method is more accurate and faster.

Highlights

  • Wood is an essential natural resource, but defects on wood products can seriously affect the commercial value

  • A GM-Mask region convolution neural network (R-convolution neural network (CNN)) model was proposed in this paper for the detection of wood defects, and experimental results showed that the GM-Mask R-CNN model exhibits excellent performance

  • The the experimental results showed that the GM-Mask R-CNN model exhibits excellent performance

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Summary

Introduction

Wood is an essential natural resource, but defects on wood products can seriously affect the commercial value. Due to the low quality of raw materials and inappropriate manufacturing processes, there are various kinds of defects on wood veneers, such as live knots, dead knots, and cracks. These defects diminish the utilization of raw wood materials in some developing countries. A fast wood defect detection method is necessary for modern wood veneer processing industries to improve their wood use rate and increase their revenue. Many kinds of technologies have been used to detect defects on wood veneers, including air-coupled ultrasonic technology [3], stress wave technology [4], 3D laser technology [5], computed tomography [6], and computer vision technology [7].

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