Abstract

Rolling bearings are the vital components of rotary machines. The collected data of rolling bearing have strong noise interference, massive unlabeled samples, and different fault features. Thus, a deep transfer learning method is proposed for rolling bearings fault diagnosis under variable operating conditions. To obtain robust feature representation, the denoising autoencoder is used to denoise and reduce dimension of unlabeled rolling bearing signals. For those unlabeled target domain signals, a feature matching method based on multi-kernel maximum mean discrepancies between source domain and target domain is adopted to get enough labeled target domain samples. Then, these rolling bearing signals are converted to multi-dimensional graph samples and fed into a convolutional neural network model for fault diagnosis. To improve the generalization of convolutional neural network under variable operating conditions, we combine model-based transfer learning with feature-based transfer learning to initialize and optimize the convolutional neural network parameters. The effectiveness of the proposed method is validated through several comparative experiments of Case Western Reserve University data. The results demonstrate that the proposed method can learn features adaptively from noisy data and increase the accuracy rate by 2%–8% comparing with other models.

Highlights

  • Rolling bearings have been widely used in rotary machines

  • Traditional machine learning (ML) algorithms have been widely employed in machine fault diagnosis, including artificial neural network (ANN), support vector machine (SVM), Bayesian network, and hidden Markov model (HMM).[4,5,6,7]

  • The multi-kernel maximum mean discrepancy (MK-MMD) of the fully connected layer between the source and target domains is added in loss function to fine-tune the convolutional neural network (CNN) model

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Summary

Introduction

Rolling bearings have been widely used in rotary machines. With long time and high-load operation, the rolling bearings are prone to injury and account for more than 50% of failures.[1]. Through the error discrimination of the features in the source and target domains, the sample labels are initially obtained and applied for DL, so as to improve the generalization ability of FTL in the case of high distribution differences. The MK-MMD of the fully connected layer between the source and target domains is added in loss function to fine-tune the CNN model. The MK-MMD can be calculated comparing the fully connected layers of source and target domains It can be added into the loss function of deep neural network for parameter optimization. Under different operating conditions (see Figure 15), the TL-CNN has great generalization ability and can achieve higher fault diagnosis accuracy than other models. The experimental results verify the effectiveness and feasibility of the proposed deep TL

Discussion
Findings
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