Abstract

In the present industrial revolution era, the industrial mechanical system becomes incessantly highly intelligent and composite. So, it is necessary to develop data-driven and monitoring approaches for achieving quick, trustable, and high-quality analysis in an automated way. Fault diagnosis is an essential process to verify the safety and reliability operations of rotating machinery. The advent of deep learning (DL) methods employed to diagnose faults in rotating machinery by extracting a set of feature vectors from the vibration signals. This paper presents an Intelligent Industrial Fault Diagnosis using Sailfish Optimized Inception with Residual Network (IIFD-SOIR) Model. The proposed model operates on three major processes namely signal representation, feature extraction, and classification. The proposed model uses a Continuous Wavelet Transform (CWT) is for preprocessed representation of the original vibration signal. In addition, Inception with ResNet v2 based feature extraction model is applied to generate high-level features. Besides, the parameter tuning of Inception with the ResNet v2 model is carried out using a sailfish optimizer. Finally, a multilayer perceptron (MLP) is applied as a classification technique to diagnose the faults proficiently. Extensive experimentation takes place to ensure the outcome of the presented model on the gearbox dataset and a motor bearing dataset. The experimental outcome indicated that the IIFD-SOIR model has reached a higher average accuracy of 99.6% and 99.64% on the applied gearbox dataset and bearing dataset. The simulation outcome ensured that the proposed model has attained maximum performance over the compared methods.

Highlights

  • In recent times, the operational status observance and fault analysis of rotating machinery is highly significant

  • multilayer perceptron (MLP) is applied as a classification model to identify the different kinds of faults

  • On the applied gearbox dataset 1, the IIFD-SOIR, FFTSVM, Convolutional Neural Network (CNN), and CNN2 models have reached a maximum accuracy of 100%, 100%, 100%, and 100% whereas the FFT-KNN, FFT-Deep Belief Network (DBN), and FFT-SAE models have demonstrated slightly lower performance with the accuracy of 85.44%, 98.90%, 99.97% respectively

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Summary

Introduction

The operational status observance and fault analysis of rotating machinery is highly significant. CMC, 2022, vol., no.3 and efficient marine propulsion motor, and many other devices are developed for achieving automation, unmanned operations, and maximum speed. To approve their security and scalability, it is mandatory to develop proficient and smart fault diagnosis and health monitoring models. Incipient faults provide minimal consequence on the reliability of the rotating machinery , and are highly simple and managed. Incipient microfault analysis and observation models are examined extensively in fault diagnosis. In the enhancing complexities of mechanical systems, fault diagnosis models have relied on mechanical analytical methods that are applied to a certain extent

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