Abstract

Conductive-filler filled polymer composites have exhibited great potential due to the high dielectric constant that can be reached near the percolation threshold, yet the associated high dielectric loss prohibits wide use in practice. Recently, extensive efforts have been devoted to encapsulating conductive fillers with an insulating shell, with the aim to constrain the dielectric loss; but such efforts also significantly reduce dielectric constant. This dilemma raises the question of whether core-shell structured fillers are ultimately beneficial for the dielectric performance of composites, which is less explored. In this study, we investigate polymer nanocomposites containing a series of Al@Al2O3 nanofillers with different shell thicknesses. It shows that the high dielectric constant of percolative composites is contributed by a fast intra-particle polarization and a slow inter-particle polarization. Formation of an insulating shell enables the independent control of the two polarizations, which are otherwise coupled (increasing or decreasing together) in regular percolative composites. By promoting intra-particle polarization and suppressing inter-particle polarization, the core-shell structured nanocomposites can obtain a high dielectric constant and concurrently low dielectric loss, far surpassing the unmodified nanofiller composites. Moreover, the thermal conductivity and high field resistivity are also improved, resulting in a stable and low temperature during operation. This work offers a new paradigm for the design of percolative polymer composite with high dielectric constant and low dielectric loss as well as improved thermomechanical properties.

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