Abstract

Dozens of Cu zeolites with MOR, FAU, BEA, FER, CHA and MFI frameworks are tested for direct oxidation of CH4 to CH3OH using H2O2 as oxidant. To investigate the active structures of the Cu zeolites, 15 structural variables, which describe the features of the zeolite framework and reflect the composition, the surface area and the local structure of the Cu zeolite active site, are collected from the Database of Zeolite Structures of the International Zeolite Association (IZA). Also analytical studies based on inductively coupled plasma-optical emission spectrometry (ICP-OES), X-ray fluorescence (XRF), N2 adsorption specific surface area measurement and X-ray absorption fine structure (XAFS) spectral measurement are performed. The relationships between catalytic activity and the structural variables are subsequently revealed by data science techniques, specifically, classification using unsupervised and supervised machine learning and data visualization using pairwise correlation. Based on the unveiled relationships and a detailed analysis of the XAFS spectra, the local structures of the Cu zeolites with high activity are proposed.

Highlights

  • Dozens of Cu zeolites with MOR, FAU, BEA, FER, CHA and MFI frameworks are tested for direct oxidation of ­CH4 to ­CH3OH using ­H2O2 as oxidant

  • C­ H3OH, ­CH3OOH, or HCOOH are observed as the products, and the main product is varied with the catalysts

  • According to the literature, ­CH3OH is formed by the decomposition of ­CH3OOH, while HCOOH is formed by overoxidation of C­ H3OH or non-selective ­oxidation[24]

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Summary

Introduction

Dozens of Cu zeolites with MOR, FAU, BEA, FER, CHA and MFI frameworks are tested for direct oxidation of ­CH4 to ­CH3OH using ­H2O2 as oxidant. The active site structures of methane monooxygenase (MMO) have been studied intensively because they offer direct oxidation of ­CH4 to C­ H3OH even at ambient temperature and pressure. When Cu zeolites are applied to ­CH4 oxidation using H­ 2O2 in batch type reactors, C­ H3OH and ­CH3OOH are selectively produced while overoxidation to HCOOH and C­ O2 are ­suppressed[16,23,24]. The problem of this process is the high cost of H­ 2O2 which is more expensive than C­ H3OH, Scientific Reports | (2021) 11:2067. Methods for direct oxidation of C­ H4 to C­ H3OH need to be improved further for practical application

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