Abstract

Droplet evaporation plays crucial roles in biodiagnostics, microfabrication, and inkjet printing. Experimentally studying the evolution of a sessile droplet consisting of two or more components needs sophisticated equipment to control the vast parameter space affecting the physical process. On the other hand, the non-axisymmetric nature of the problem, attributed to compositional perturbations, introduces challenges to numerical methods. In this work, droplet evaporation problem is studied from a new perspective. We analyze a sessile methanol droplet evolution through data-driven classification and regression techniques. The models are trained using experimental data of methanol droplet evolution under various environmental humidity levels and substrate temperatures. At higher humidity levels, the interfacial tension and subsequently contact angle increase due to higher water uptake into droplet. Therefore, different regimes of evolution are observed due to adsorption–absorption and possible condensation of water which turns the droplet from a single component into a binary system. In this work, machine learning and data-driven techniques are utilized to estimate the regime of droplet evaporation, the time evolution of droplet base diameter and contact angle, and level of surrounding humidity. Droplet regime is estimated by classification algorithms through point-by-point analysis of droplet profile. Decision tree demonstrates a better performance compared to Naïve Bayes (NB) classifier. Additionally, the level of surrounding humidity, as well as the time evolution of droplet base diameter and contact angle, are estimated by regression algorithms. The estimation results show promising performance for four cases of methanol droplet evolution under conditions unseen by the model, demonstrating the model’s capability to capture the complex physics underlying binary droplet evolution.

Highlights

  • Droplet evaporation plays crucial roles in biodiagnostics, microfabrication, and inkjet printing

  • When an organic fluid droplet evaporates on a solid surface, thermocapillary instabilities known as hydrothermal waves (HTWs) are created due to surface tension gradient along the i­nterface[29]

  • We show that the regime of droplet, relative humidity of surrounding, and time evolution of diameter and contact angle can be estimated under various conditions

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Summary

Introduction

Droplet evaporation plays crucial roles in biodiagnostics, microfabrication, and inkjet printing. Three different techniques of optical visualization, infrared thermography, and acoustic high-frequency echography were employed in a comprehensive s­ tudy[34] to examine the evaporation of butanol, ethanol, water/butanol, and water/ethanol droplets Their results showed that due to the high hygroscopic power of ethanol, the humidity of the environment had a noticeable effect on the evolution of pure ethanol droplets. Multi-component droplet evaporation revealed new phenomena such as spontaneous nucleation of oil microdroplets, phase transition, and multi-component d­ iffusion[39,40,41,42] Such intricate physics with numerous parameters in play makes experimental studies sophisticated and time-consuming while requiring advanced equipment to finely control the environmental condition. The highly non-axisymmetric nature of the problem due to compositional inhomogeneities brings up significant challenges to numerical models

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