Data-Driven Model Predictive Monitoring for Dynamic Processes

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Process monitoring plays an important role in maintaining favorable process operation conditions and is gaining increasing attention in both academic community and industrial applications. This paper proposes a data-driven model predictive fault detection method to achieve efficient monitoring of dynamic processes. First, a measurement sample is projected into a dominant latent variable subspace that captures main variance of the process data and a residual subspace. Then the dominant latent variable subspace is further decomposed as a dynamic feature subspace and a static feature subspace. A fault detection residual is generated in each subspace, and corresponding monitoring statistic is established. By using the model predictive monitoring scheme, not only the status of a process but also the type of a detected fault, namely a dynamic feature fault or a static feature fault, can be identified. Effectiveness of the proposed data-driven model predictive monitoring scheme is tested on a lab-scale distillation process.