Abstract

This paper aims to overcome complex dynamic problems such as low damping resonant frequency, resonant point drift, and uncertainty of dynamic model of the large stroke micropositioning stage, based on Maxwell reluctance actuator. A composite control method of data-driven fractional phase-lead proportional-integral feedback controller with series hysteresis compensator is proposed. Firstly, the working principle of the Maxwell reluctance actuator is briefly explained, a large stroke flexure micropositioning system is built, and its motor constant and stiffness characteristics are experimentally measured. Secondly, aiming at the rapid phase drop caused by low damping resonance, a data-driven fractional order phase-lead and proportional-integral feedback controller is designed, and the parameters of the fractional order feedback controller are experimentally adjusted based on the iterative feedback tuning algorithm. And the intrinsic hysteresis nonlinearity of the reluctance actuator is firstly compensated by a Prandtl–Ishlinskii model hysteresis compensator which is always placed in the feedback loop of the control system. Then, the proposed controller is compared with other controllers. The experimental results show that this method has a significant suppression effect on high-frequency noise, and the tracking error is significantly reduced, which proves the effectiveness of this stage and control method. • Based on the Maxwell reluctance actuator, a large stroke flexure micropositioning system is built. • A fractional order phase-lead proportional integral controller is proposed, and the integer order approximation of the controller is completed by using oustaloup approximation method • The data-driven method of iterative feedback tuning is used to obtain the parameters of the fractional order controller. • Through the analysis and comparison of linearity, sensitivity function and open-loop frequency response, the advantages of the proposed controller are fully proved.

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