Data-driven fault detection with process topology for fault identification

Abstract

In this paper a fault diagnosis framework based on detection with feature extraction methods and identification based on data-driven process topology methods was investigated. A simulation of a simple system consisting of two tanks with heat exchangers was used to generate data for normal operating conditions and a number of faults. Fault detection methods included principal component analysis and kernel principal component analysis feature extraction with Shewhart, cumulative sum and exponentially weighted moving average monitoring charts. Process topology information was extracted with linear cross-correlation, partial cross-correlation and transfer entropy. Connectivity maps were constructed to identify possible fault propagation paths to aid root cause analysis and changes in connectivity structure due to faults were exploited for fault identification. Kernel principal component analysis with a CUSUM chart gave the best detection performance, while connectivity graphs based on partial correlation gave an accurate representation of the system and assisted fault identification.