Data-Driven Batch-End Quality Modeling and Monitoring Based on Optimized Sparse Partial Least Squares

Abstract

Batch-end quality modeling is used to predict the quality by using batch measurements and generally involves a large number of predictor variables. However, not all of the variables are beneficial for the prediction. Conventional multiway partial least squares (PLS) may not function properly for batch-end quality modeling because of many irrelevant predictor variables. This paper proposes an optimized sparse PLS (OSPLS) modeling approach for simultaneous batch-end quality prediction and relevant-variable selection. The effect of irrelevant variables on the quality-prediction performance is analyzed, and the importance of the relevant-variable selection is emphasized. Then, an OSPLS batch-end quality modeling approach is developed by incorporating the variable resolution optimization and sparse PLS modeling. The quality-prediction accuracy and modeling interpretability are improved because only quality-relevant variables are selected, and quality-irrelevant variables are eliminated. Based on the selected quality-relevant variables, a statistic is established for monitoring the quality status. The proposed OSPLS-based modeling and monitoring approach is applied on a fed-batch penicillin fermentation process and an industrial injection molding process. The results are compared with the state-of-the-art methods to verify the effectiveness of the OSPLS approach.