Abstract
Vibration and temperature data of a servo motor are analyzed with PLC which is widely used in the industry. With this system, power supply can be detected on the servo motors. In this way, undesirable situations such as disruptions in production and productivity loss can be prevented from occurring. It is an important problem for businesses to detect malfunctions that may occur in servo motor dysfunction. Previously, methods such as ultrasonic sound measurements, thermal cameras, endoscopy equipment, and energy analysis have been used and discussed in the literature. Our study offers a PLC-based vibration and temperature measurement system designed as a solution of this problem. In this system, vibration and temperature measurements were made while the servo motor was kept running. These measurements were measured with or without load, considering the operating ranges of the servo motor, and the compatibility of the data was evaluated.
Highlights
One of the biggest problems encountered in the automation sector is the loss suffered in production when the product dysfunctions
Vibration and temperature measurements were made while working on the servo motor made according to this system. ese measurements were measured with and without load, while considering the operating ranges of the servo motor and while considering the compatibility of working with the graphical data analyses
In remotely controlled processes, achieving both timely and accurate monitoring might prove difficult. e system designed and developed in this study provides a way to measure the heat and the vibration in real-time. is innovative system can be configured in accordance with future research regarding industry 4.0. e monitoring system can be used on demand to show measurements for heat and vibrations, remotely and on demand in real-time. e control systems are integrated to provide a safe and nonhazardous production. e system can display real-time data
Summary
Received 12 June 2020; Revised 20 July 2020; Accepted 20 August 2020; Published 11 September 2020. Vibration and temperature data of a servo motor are analyzed with PLC which is widely used in the industry. Power supply can be detected on the servo motors In this way, undesirable situations such as disruptions in production and productivity loss can be prevented from occurring. Undesirable situations such as disruptions in production and productivity loss can be prevented from occurring It is an important problem for businesses to detect malfunctions that may occur in servo motor dysfunction. Our study offers a PLC-based vibration and temperature measurement system designed as a solution of this problem In this system, vibration and temperature measurements were made while the servo motor was kept running. Vibration and temperature measurements were made while the servo motor was kept running. ese measurements were measured with or without load, considering the operating ranges of the servo motor, and the compatibility of the data was evaluated
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